Del Potro, 27, was aiming to recapture his magic at Delray Beach where he enjoyed comeback success by winning the 2011 title after fighting his way back form wrist surgery.
Former world number four Del Potro, who stunned none other than Roger Federer in the 2009 final at Flushing Meadows, has been frustrated by a succession of injuries since his sole grand slam title.
Ranked outside the top 1,000 at Delray Beach, he showed flashes of his old form, displaying good court coverage and growing confidence in his groundstrokes throughout the week save for two poor service games against Querrey. Querrey will face Rajeev Ram in the final after the American upset fourth seed Grigor Dimitrov 6-4 6-3 in the other semi-final.
(Writing by Jahmal Corner; Editing by Ian Ransom)
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